Formlabs® ESD Resin

Formlabs®

ESD Resin

Improve the yield of your electronics manufacturing lines with ESD Resin

Formlabs ESD resin is an SLA 3D printing material recommended for prototyping and manufacturing custom ESD-safe production tooling, jigs and fixtures or enclosures. This material's toughness is higher than that of many other 3D printed ESD-safe materials, therefore, engineers can prototype without risk of mechanical or electrical failure.

NO electrostatic discharge with ESD 3D-printed parts

In a production setting with electrical components, ESD-safe materials are crucial. With the innovation of ESD resin printing, it’s now possible to safeguard sensitive electrical parts by channelling static electricity away. Formlabs ESD resin’s high modulus and toughness make it perfect for demanding production environments, ensuring unmatched strength and durability.

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Image shows a fixture to support a multimeter probe that was 3D-printed with Formlabs ESD resin
Fixture to support a multimeter probe during use, reducing the likelihood of static charge buildup while allowing engineers to take readings hands-free.

Material Performance

Proto3000_Icons_Tensile StrengthULTIMATE TENSILE STRENGTH
44.2 MPa

Proto3000_Icons_Tensile ModulusTENSILE MODULUS
1937 GPa

Proto3000_Icons_Tear StrengthFLEXURAL STRENGTH
61.0 MPa

Proto3000_Icon_Temperature RaiseHEAT DEFLECTION TEMPERATURE
@ 0.45 MPa:
62.2ºC

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What is Electrostatic Discharge?

Electrostatic discharge (ESD) occurs when there is a sudden flow of electricity between two charged objects. Static electricity accumulates when there is friction between multiple insulating components. When one of these components comes in contact with a conductor, the electricity discharges into the conductor. This is particularly dangerous in the electronics industry, where ESD-sensitive parts such as circuit boards can be damaged from unregulated static discharge. Something as small as the friction created by a jig touching an enclosure can cause a buildup of electrons and result in an electrostatic discharge, shorting out electrical components and leading to a nonfunctional product. Lack of control over processes involving ESD sensitive parts can decrease overall production yield. | By Formlabs

Representation of an Electrostatic Discharge by Formlabs

How Formlabs ESD Resin Can Streamline Electronics Manufacturing

Knowing what electrostatic discharge might cause in a production environment, Formlabs developed the ESD resin to reduce risk and increase the yield on your manufacturing line by 3D printing custom tools, jigs, and fixtures for automotive, aerospace, and electronics manufacturing.

 

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Static Dissipative

  • Protect your critical electronics from unregulated static discharge to prevent component failures.

Image shows ESD-safe box 3D printed with Formlabs ESD resin

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High Toughness

  • With its high modulus and impact strength, Formlabs ESD Resin is made to withstand operation on the production line.

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The final Sift Tube Formlabs' Fuse Sift 3D-printed in ESD Resin
The final Sift Tube in Formlabs’ Fuse Sift 3D-printed in ESD Resin

Applications

 

Proto3000_Icon_2-Manufacturing ToolingTooling & fixturing for electronics manufacturing

Modular Fixtures iconAnti-static prototype and end-use components

Proto3000_Geometry Preservation iconCustom trays for component handling and storage

Technical Specifications*

POST-CURED Values

Mechanical Properties
Mechanical Properties
  • Ultimate Tensile Strength: 44 MPa
  • Tensile Modulus: 1937 GPa
  • Elongation at Break: 12%
Flexural Properties
Flexural Properties
  • Flexural Strength: 61 MPa
  • Flexural Modulus: 1841 GPa
Impact Properties
Impact Properties
  • Notched Izod: 26 J/m
  • Unnotched Izod: 277 J/m
Thermal Properties
Thermal Properties
Heat Deflection Temp. @ 1.8 MPa | 54.2 °C
Electrical Properties
Electrical Properties
  • Surface Resistivity: 105 - 108 Ω/sq
  • Volume Resistivity: 105 - 107 Ω-cm
Physical Properties
Physical Properties
  • Density: 1.116 g/cm3
  • Hardness: Shore D, 90

*Material properties may vary based on part geometry, print orientation, print settings, temperature, and disinfection or sterilization methods used. Data for post-cured samples were measured on Type IV tensile bars printed on a Form 3 printer with 100 µm ESD Resin settings, washed in a Form Wash for 20 minutes in ≥99% Isopropyl Alcohol, and postcured at 70°C for X 60 minutes in a Form Cure.

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Material Safety Datasheets

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