What is Topology Optimization?
Topology optimization is a computational design method that utilizes a specific set of performance criteria or forces to identify the optimal layout and distribution of material in a part. A combination of mathematical algorithms and finite element analysis (FEA) models assess a part and remove material found in less-stressed regions that would be deemed not necessary for overall part performance.
It enables engineers, designers, and manufacturers to create lightweight and efficient structures that minimize material use while still achieving or improving upon part performance. These structures are complex and would normally be unfeasible to design organically without the use of software.
The Benefits of Topology Optimization
Lightweight
Achieve an optimized part weight-to-performance ratio
Improve Mechanical Loads
Reduce wear and tear on robotic and mechanical systems with lighter parts
Shorten Design Cycles
Improved product development timelines and reduce designer workload
Optimize for Additive Manufacturing
Create designs that are optimized to be manufactured with additive manufacturing processes
Reduce Material Use and Waste
Use only the essential material you need and trim the waste
Optimize Shipping and Logistics
Improve shipping and logistics costs with lighter parts
The Topology Optimization Services Process
Work with the Proto3000 team to produce optimized, manufacturing-ready designs
Consult
We work with your engineering and design team to define constraints, loads, and environmental forces while determining the performance objectives of the project
Design
Our designers then use the provided inputs and powerful industry-leading software tools to create algorithms that remove material where it is not needed based on simulation results.
Test
We provide the designs back to you for additional testing and feedback
Manufacture
We recommend options from a range of different additive manufacturing processes and materials that meet your application requirements and performance objectives.
We Use the Best Tools for the Job
Use Only What You Need
Reduce material waste and in doing so reduce the carbon footprint your parts have. By optimizing the material used within your part and utilizing a manufacturing process (like additive manufacturing) that only places material when needed, you can greatly reduce waste. Additionally, parts made with this process can save weight and fuel in the transportation industry.
