3D Printing With Heat-Resistant, Strong Sterilized Parts

Polyphenylsulfone (PPSF/PPSU) has the highest heat and chemical resistance of all FDM printing materials and is suitable for aerospace, automotive, and medical applications.

Overview

Use PPSF/PPSU as a high-performance thermoplastic to produce a number of industry-grade applications such as automotive prototypes, sterilizable medical devices, and tooling for demanding applications in-house. With the ability to print mechanically superior parts and its dimensional accuracy, you can better predict end-product performances. Users can also sterilize PPSF via steam autoclave, EtO sterilization, plasma sterilization, chemical sterilization and radiation.

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Performance Scale

Strength

Flex

Aesthetics

Speed

Material Colours

Tan

Material Highlights

 

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Build durable and high-quality parts with FDM. Consisting of production-grade thermoplastics, parts 3D printed with FDM are affordable, mechanically strong and stable over time.

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Technical Specifications

Mechanical Properties Test Method English Metric
Tensile Strength (Type 1, 0.125”, 0.2”/min) ASTM D638 8,000 psi 55 MPa
Tensile Modulus (Type 1, 0.125”, 0.2”/min)  ASTM D638 300,000 psi 2,100 MPa
Tensile Elongation (Type 1, 0.125”, 0.2”/min) ASTM D638 3% 3%
Flexural Strength (Method 1, 0.05”/min) ASTM D790 15,900 psi 110 MPa
Flexural Modulus (Method 1, 0.05”/min) ASTM D790 320,000 psi 2,200 MPa
IZOD Impact, notched (Method A, 23°C) ASTM D256 1.1 ft-lb/in 58.7 J/m
IZOD Impact, un-notched (Method A, 23°C) ASTM D256 3.1 ft-lb/in 165.5 J/m
Thermal Properties Test Method English Metric
Heat Deflection (HDT) @ 264 psi ASTM D648 372°F 189°C
Glass Transition Temperature (Tg) DMA (SSYS) 446°F 230°C
Coefficient of Thermal Expansion ASTM D696 3.1 E -05 in/in/°F 5.5 E -05 mm/mm/°C
Melt Point NA NA
Electrical Properties Test Method Value
Volume Resistivity ASTM D257 1.5x10e14 – 5.0 x 10e13 ohm-cm
Dielectric Constant ASTM D150-98 3.2 – 3.0
Dissipation Factor ASTM D150-98 .0015 – .0011
Dielectric Strength ASTM D149-09, Method A 290 – 80 V/mil
Environmental Resistance 24 Hours @ 23°C (73°F)  24 HOURS @ 100°C (212°F)
Antifreeze (Prestone), 50% Passed Passed
Gasoline-Unleaded Passed Not tested
Motor Oil 10W-40 Passed Passed
Power Steering Fluid Passed Passed
Transmission Fluid Passed Passed
Windshield Washer Fluid, 50% Passed Not tested
Other Test Method Value
Specific Gravity ASTM D792 1.25
Flame Classification UL 94 V-0
Rockwell Hardness ASTM D785 M86
UL File Number E345258

Applications

System Compatibility

Fortus 900mc

Frotus 450mc 3D Printer

Fortus 450mc