Discover Limitless Potential

Additive manufacturing is redefining how parts and products are imagined, designed, and produced. With unlimited design potential, you can create parts that are stronger and lighter with improved performance and unique functionality. Gone are the days of one size fits all; with additive, you can now take a customized and low-volume approach to your product development and manufacturing. Work with our team of additive experts to dream the impossible and make the unmakeable with world class technology.

 

 

Proto3000-Icon_Process_HP-MJF

Multi Jet Fusion | MJF

Proto3000-Icon_Process_DLP

Digital Light Processing | DLP

Image shows Proto3000 FDM 3D Printing icon

Fused Deposition Modeling | FDM

Image shows a polymer 3D-printed part with ETEC resin and through DLP 3D printing technology

Proto3000_DLP iconDIGITAL LIGHT PROCESSING (DLP)

Digital Light Processing (DLP) is a 3D printing process in which a DLP projector light source cures photosensitive material/resin. DLP printing is enabled using a DLP chip, a precision device made up of millions of microscopic mirrors that can be individually controlled to produce clear and crisp images. An oxygen layer enables continuous motion of the build platform allowing for exceptional speed.

Digital Light Processing | DLP

  • Manufacturing aids and tools
  • Jigs & Fixtures
  • Consumer products
  • Lattice structures for sportswear
  • Housings & covers
  • Fluid routing prototypes

Materials Group

  • Rigid Polymers
  • Heat Resistant Polymers
  • Elastomers
  • Foams
  • Castable
  • Bio-Compatible

Henkel Resins

Why is DLP 3D printing so common in manufacturing?

  • Micron-level accuracy & fine details
  • Incredible surface finish over traditional polymer 3D printing methods
  • DLP printers are capable of printing a wide variety of part sizes
  • Production of end-use parts not just tooling & prototyping applications
  • Mechanical properties that remain stable over time for long-lived end-use parts
  • Highly ceramic-filled materials for added toughness and improved surface finishes
  • High-temperature materials without brittleness for end-use parts in demanding environments

Image shows phot camera case 3D-printed with HP MJF 3D printing technology

Proto3000_MJF 2CLR-iconMULTI JET FUSION (MJF) 

Multi Jet Fusion is a powder-based binder jetting technology that uses a fusing agent and heat to bond polymer particles. It is a high-speed, synchronous architecture that builds parts layer by layer. In terms of part geometry, it can be complex, even with intricate channels.

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  • Prosthetics & Orthotics
  • Sport Goods and Snap Fits
  • Prototypes and Functional Parts
  • Car interior parts
  • Fixtures & Tooling

Polyamides enabled by HP®, BASF® or EVONIK®

Nylon 11 (Polyamide / PA 11)

Nylon 12 (Polyamide/PA 12)

BASF Polypropylene (PP)

 

The Benefits of MJF 3D Printing

  • Cost-effective for low-mid volume production applications
  • Cost-effective solution compared to injection molding
  • High printing speed
  • Fine features & complex geometry parts
  • Parts print in self-supporting environments which enables complete design freedom.

Parts produced with MJF are strong and have a low per-part cost. They have low porosity, isotropic properties and higher density. 

Image shows a 3D-printed part with FDM technology (Fused Deposition Modeling)

Image shows Proto3000 FDM 3D Printing iconFUSED DEPOSITION MODELING (FDM) 

Fused Deposition Modeling is an extrusion-based technology that uses production-grade thermoplastics to print durable parts with outstanding thermal and chemical resistance and strength-to-weight ratios. It is perfect for creating functional prototypes and end-use parts.

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  • Functional Prototypes
  • Production Parts
  • Molds & Patterns
  • Concept Models
  • Jigs & Fixtures

 

Common FDM Materials

FDM 3D printed thermoplastic filaments with properties like toughness, electrostatic dissipation, translucency, bio-compatibility, UV resistance & high heat deflection such ABS or Nylon.

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Benefits of 3D printing

  • FDM technology uses thermoplastics found in traditional manufacturing processes and is ideal for applications that demand tight tolerances, toughness, and environmental stability. It is a well-developed 3D printing technology, that’s clean, simple to use, and office-friendly.
  • Supported production-grade thermoplastics are mechanically and environmentally stable
  • Excellent for large parts
Proto3000-Icons_Process_SLS

Selective Laser Sintering

Proto3000-Icon_Process_SLA

Stereolithography | SLA

Proto3000-Icon_Process_PolyJet

PolyJet

Image shows manufactured part with SLS 3D printing and Nylon 11 carbon fiber material from Formlabs

Proto3000_Icon_SLS-technologySELECTIVE LASER SINTERING (SLS)

Selective Laser Sintering (SLS), or Laser Sintering (LS), uses a CO2 laser to heat and fuse durable thermoplastic powder to build versatile parts with high elongation at break. 3D printed production parts and prototypes provide lightweight, heat, and chemical-resistant solutions.

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Selective Laser Sintering 3D Printing

Applications

  • Functional prototyping or large production parts in taxing environments
  • Prototypes with mechanical properties similar to injection-molded parts
  • Lightweight designs using complex lattice structures
  • Medical applications requiring USP Class-VI biocompatibility

Materials

  • Heavy materials such as
    • Alumide
    • PA2210 FR
    • PA3200 GF
    • PA2200

Formlabs Materials

What are the advantages of SLS 3D printing?

  • Cost Savings
    • There’s no need for dedicated support structures a the unfused powder holds the part during printing.
  • Complex geometries
    • Ideal for complex geometries, including interior features, undercuts, thin walls, and negative features.
    • Ideal for 3D printing multi-part assemblies into one part.
    • Excellent mechanical properties resembling injection-molded parts.

Image shows human anatomy medical model 3D printed with Polyget 3D printing technology

Proto3000-Icon_Process_PolyJetPOLYJET 

Polyjet is an additive manufacturing process that jets layer of liquid photopolymer resin to print models that have complex geometries, fine details and smooth surfaces. Combine multiple colours and materials that range from rigid to flexible in a single print, giving you an endless palette of material and colour possibilities.

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Application Industries

  • Prototyping & Visual Models
  • Production Parts
  • Manufacturing
  • Composite Tooling

 

Materials

  • Digital Materials
  • Stratasys® Photopolymers

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What to expect with Polyjet 3D printing?

  • Fine details, smooth surfaces, part accuracy, material range, multi-materials and multi-colour capabilities in one print.
  • Highly realistic, functional 3D models.
  • Soluble support material dissolves itself in a water-based solution.

Formlabs-Form-3L-SLA-3d-printed-helmet

Stereolithography SLA 3D printing process iconSTEREOLITHOGRAPHY (SLA)

SLA 3D printing, or VAT-photopolymerization, works with 3D printers equipped with a laser or projector light source to cure resin into hardened plastic. This technology creates highly isotropic parts.

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Application Industries

  • Engineering and Product Design
  • Manufacturing
  • Dental & Medical, including Audiology
  • Education & Entertainment
  • Jewelry
  • General-use, engineering, jewelry & casting resins
  • BioMed resins

FORMLABS SLA RESINS

Why choose SLA 3D printing?

  • Obtain isotropic parts
  • The water tightness of SLA 3D printers is beneficial to solving air and fluid flow challenges for automotive uses, biomedical research, and validating part designs for consumer products like kitchen appliances
  • Repeatedly produce accurate and precise components with fine features and smooth surface finish
  • Material versatility.
Proto3000-Icon_Process_Binder-jet

Metal Binder Jetting | BJ

Proto3000-Icon_Process_BMD

Bound Metal Deposition | BMD

Proto3000-Icon_Process_DMLS

Direct Metal Laser Sintering | DMLS

Image shows a spline taper lock 3D-printed with binder jetting technology from Desktop Metal

Proto3000-Icon_Process_Binder-jetBINDER JETTING

Binder jetting or Single Pass Jeting 3D printing is an additive manufacturing powder metallurgy process in which a liquid binding agent (or “binder”) is selectively deposited onto a powder bed to bond powder particles together and form a solid part one layer at a time.

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  • Manufacturing machinery
  • Chemical processing
  • Food processing
  • Pump components
  • Valving & Fasteners
  • Jigs and Fixture

17-4PH Stainless Steel

  • Developed by Desktop Metal’s in-house team of world-leading material scientists
  • High-strength material, resistant to mild corrosive environments
  • Precipitation hardening steel

Why choose Binder Jetting 3D printing technology?

  • Best-in-class part quality
  • Speed | Binder Jetting can produce parts as much as 100 times faster than laser powder bed fusion systems
  • High-throughput productivity, therefore, means that per-part costs can compete with traditional processes like casting and forging.
  • Manufacturing complex shapes & geometries with internal features & channels.
  • Binder jet parts emerge from the furnace fully dense, meaning they’re equally strong in all directions.
  • Reduced warehousing & inventory needs

Proto3000-Icon_Process_BMDBOUND METAL DEPOSITION

Bound Metal Deposition™ (BMD) is an extrusion-based metal additive manufacturing (AM) process where metal components are constructed by extrusion of a powder-filled thermoplastic media. Bound metal rods—metal powder held together by wax and polymer binder—are heated and extruded onto the build plate, shaping a part layer-by-layer. Once printed, the binder is removed via the debind process, and then sintered—causing the metal particles to densify.

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Depending on the chosen material, there is a wide variety of applications in many industries, such as:

  • Manufacturing
  • Chemical processing
  • Food processing
  • Oil & Gas
  • Automotive
  • Pulp & Paper and many more.
  • 17-4 PH Stainless Steel
  • 316L Stainless Steel
  • 4140 Chromoly Steel
  • H13 Tool Steel
  • Copper
  • Ti64 (Titanium Alloy)

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What are the main benefits of Bound Metal Deposition (BMD) 3D printing?

  • Fabrication of parts with closed-cell infill – a fully enclosed, internal lattice structure printed within the part.
  • Near-net-shape parts with the strength and accuracy needed for functional prototyping, jigs & fixtures, tooling applications, and sometimes low-volume production.
  • BMD works with industrially-relevant metallic alloys such as stainless steels, tool steels, and other metals that are difficult to process via other AM techniques, such as refractory metals, cemented carbides, and ceramics.
  • Smooth finish on support-facing surfaces.

Image shows a metal 3D printed part with internal channels produced with DMLS 3D Printing

Image shows Proto3000 direct metal laser sintering iconDIRECT METAL LASER SINTERING (DMLS)

DMLS is a highly controlled additive manufacturing process for the fabrication of complex metal components. DMLS uses a precise, high-wattage fiber laser to micro-weld powdered metals and alloys to form fully functional metal parts from your CAD data.

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Direct Metal Laser Sintering

  • Fully Functional Prototypes & Production Tools
  • Mold and Insert Tooling
  • Rigid Housing
  • Ductwork
  • Spare Parts
  • Heat Exchangers & Heatsinks
  • Metals & Alloys
  • Steel & Stainless Steel
  • Titanium Pure & Alloys
  • Aluminum Alloys
  • Nickel-Based Alloys
  • Cobalt Chrome Alloys
  • Copper-Based Alloys

DMLS 3D Printing Characteristics

  • Printed parts with DMLS technology are durable, lightweight and precisely detailed.
  • Print complex geometries with strong and durable components
  • Rapid prototyping with high quality and high accuracy- ideal for functional testing
  • Create complex shapes, intricate details and delicate features
  • Reduce cost & development time by consolidating parts; no tooling required.
  • Reduce lead times and faster results.