Cannabis Vanity Packaging with 3D Printing

Cannabis vanity packaging with 3D printing

Cannabis Vanity Packaging with 3D Printing

The Canadian Cannabis industry is highly regulated with marketing, distribution, and packaging all tightly controlled. These restrictions make creating and building brands difficult. Often the first tangible experience a consumer will have with a Cannabis brand will be when they leave the store with packaging in hand. Within this sector, the importance of well-designed packaging goes beyond safety because it serves to set the tone for the product and experience to come.

As the Cannabis industry matures and more brands are created and launched, consumer expectations will increase and packaging will need to be memorable, aspirational, and communicative. To help catalyze this change, Burning Tree and Proto3000 have partnered to reimagine how Cannabis vanity packaging could be designed and manufactured.

Identifying the problem

The Canadian Cannabis packaging landscape is a sea of generic black and white bags, jars, and tubes. Aside from a small printed logo, the brands are indistinguishable from one another.  Whether it is viewed on social media, photographed on a brand’s website, behind a display case, or in a consumers hands, the packages are all lacklustre and banal.

How did we get here?

The stringent Canadian packaging regulations in this area are often pointed to as the primary cause.  But it is also more complicated than that:  it is expensive to design custom packaging.  All packages must be tested for child resistance, tooling is capital intensive, and production volumes are hard in a small domestic market. These are a few of the reasons why LPs and Cannabis recreational brands more often choose off the shelf packaging.

Can this be improved within the current framework?

The simple answer is yes.  While Cannabis retail packaging is the most restrictive, it is seen in social media, on websites, and in display cases falls outside most of the retail regulations. Further, rapid manufacturing techniques can be used to create parts in hours and without the massive expense normally associated with large scale packaging projects.

To help catalyze change in Cannabis packaging, Burning Tree and Proto3000 have partnered together to explore what Cannabis packaging could look like if world-class packaging design services and rapid manufacturing tools were utilized. We chose several recreational brands available across Canada: Solei, Tantalus, and Fireside. These brands were selected because they are well established, have social media and websites with lots of content to draw from, and all appeal to different segments of the population.

sketch cannabis packaging proto3000

The case study is intended to reach the stakeholders in each LP and prompt them to evaluate their existing vanity packaging and how they could do better.  Secondary objectives include showcasing Burning Tree’s design capability in translating the intangible elements of a brand into tangible products.  Finally, for Proto3000, the intention is to branch out into the Cannabis industry to drive growth.  All the above also was balanced against real-world constraints of functional packaging needs and the restrictive regulations some of which apply to vanity packaging.

The result is packaging concepts that are highly functional, communicate the brands clearly, and are aspirational.  Much like a concept car, they are meant to inspire, but can’t be driven off the lot.  We believe these concept designs would pass all required CRSE standards and Federal directives on packaging standards, but as they are vanity packaging, they are not required to.  We have also intentionally limited the scope of the packaging to dried flower.  The concepts shown have been designed to fit up to 3.5g of dried flower.

Some of the cannabis brands re-invented their packaging.


The Solei bottle sits at a slight angle to the ground evoking sunlight pouring down from above.  A bright lid has integrated grips for easy opening and which conjure the sun’s rays.  The yellow brand colours are used on the cap, and in the tinted yellow translucent of the jar.

solei cannabis 3d printed packaging proto3000



The most adventurous design of the case study, we took the strong, minimal black diamond logo of Tantalus and realized it as a complex 3D form.  By taking a diamond shape, extruding and revolving it, carving off the corners by adding facets and edges we created a unique embodiment of the brand recognizable from any angle.  This unique shape begs exploration as a single unit and when merchandised, allows for a complex, faceted undulating surface.


Tantalus cannabis 3d printed packaging proto3000


Playing with the outdoor imagery of the brand, the container becomes a simplified fire pit.  The black plastic jar becomes the cast-iron firepit and the lid becomes the simplified, modern flame.  Fireside’s branding emerges through the use of primary and secondary colour used on the jar and lid.

fireside 3d printed cannabis package proto3000


Implementation and 3D Printing

To produce these packages, Proto3000 utilized PolyJet 3D printing technology and one of the most advanced 3D printers on the market, the Stratasys J850. We chose this technology and process because of its unique ability to print in full colour and the range of material properties we have to work with. With PolyJet we are able to achieve the desired aesthetic we want on the packaging like, clear, frosted, or tinted, while also integrating the labelling and desired palette directly on to the part. The accuracy of the system allowed for the safety mechanisms of the package to also work, such as the child resistance, and for the package lid to fit firmly on top of the package almost identical to the production version. 

The Process

From 3D file handoff to Proto3000, the builds only took 12 hours to have a completed set in hand. Once we received the rendered files from KeyShot we simply added them our job queue and prepared them for 3D printing through the GrabCAD Print software.


GrabCAD Print 3D printing software
Processing and planning the rendered files in GrabCAD Print


cannabis vanity packaging 3D printing process polyjet
The PolyJet 3D printing process mid-print

This advanced production process is highly responsive to allow for rapid deployment of packages within days.  From a single package for a photoshoot, a set for a LP sales rep, or enough to merchandise 40 retailers across the country, rapid manufacturing can flex to produce as many as would be required, on-demand.

Final Thoughts

Are you wondering if any LPs are starting to invest in desirable, memorable, and exciting vanity packaging?  Of course, they do.  We are already helping them bring their brands to life through vanity and retail-ready packaging.  Let us help your brand stand out from the sea of black and white bags, tubes, and jars.  Email or call to book a consultation.


Burning Tree Design Inc.

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