Formlabs® Polypropylene Powder

Formlabs®

Polypropylene Powder

Get Your Products TO Market Faster

Accelerate your time to market and reduce costs by manufacturing prototypes and durable end-use parts that are chemically resistant, weldable, and watertight with a simplified workflow in-house using SLS 3D printing with Formlabs' Polypropylene Powder on the FUSE 1+ 30W.

In-house Production of Genuine Polypropylene Components

You can leverage genuine polypropylene for SLS 3D printing to produce works-like prototypes and durable end-use parts that are chemically resistant, weldable, and watertight. This SLS 3D-printing material offers high ductility, allowing for repeated bending and flexing while ensuring durability without the need for inert atmospheric control.
This material requires Sift 300 Sieve to be used with Fuse Sift.

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Image shows 3D-printed part with Polypropylene powder from Formlabs

Material Performance

Proto3000_Icons_Tensile StrengthULTIMATE TENSILE STRENGTH
29.0 MPa

Proto3000_Icons_Tensile Modulus

TENSILE MODULUS
1640 MPa

Proto3000_Icons_Elongation at BreakELONGATION AT BREAK (X,Y)
34%

Proto3000_Icon_Temperature RaiseHEAT DEFLECTION TEMPERATURE @0.45 MPa
113 °C

Polypropylene Powder for SLS 3D Printing

Polypropylene powder, while not the most common material used for SLS 3D printing (which is nylon), is still a very popular material offered by industrial SLS 3D printer manufacturers. Polypropylene’s omnipresence in the commodity plastics market means that polypropylene is a must-have material for any manufacturer looking to offer end-use production solutions.

Polypropylene materials exhibit lightweightness, impermeability to water, chemical resistance, and ductility. With a density typically ranging between 0.895 and 0.93 g/cm3, polypropylene is one of the least dense plastics available, making it ideal for applications requiring reduced weight.

Renowned for its thermal resistance, along with hydrophobic and oleophobic properties, polypropylene finds extensive use in the food packaging sector. Through formulations with various additives, polypropylene can achieve enhanced toughness, rendering it suitable for engineering applications subjected to repetitive pressure or impact.

While the heat deflection temperature (HDT) of most polypropylene variants reaches approximately 100 °C at 0.45 MPa, which isn’t exceptionally high, it remains versatile for a diverse array of applications.

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3D-Printing with Nylon 11 CF on the Fuse 1+ 30W requires a 300-micron sieve for the Fuse Sift.

Why choose Polypropylene with 3D Printing SLS Technology 

Various options exist for 3D printing polypropylene materials, such as selective laser sintering (SLS) or multi-jet fusion (MJF) utilizing polypropylene powder, as well as fused deposition modeling (FDM) using polypropylene filament. Additionally, polypropylene-like materials are accessible on stereolithography (SLA) printers capable of faithfully replicating the properties of polypropylene.

So, what are the differences?

 
SELECTIVE LASER SINTERING (SLS)
MULTI-JET FUSION (MJF)
FUSED DEPOSITION MODELING (FDM)
STEREOLITHOGRAPHY (SLA)
Resolution
★ ★ ★ ★ ☆ ★ ★ ★ ★ ☆ ★ ★ ★ ☆ ☆ ★ ★ ★ ★ ★  
Accuracy
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ☆ ★ ★ ★ ★ ★  
Surface Finish
★ ★ ★ ★ ☆ ★ ★ ★ ★ ☆ ★ ★ ☆ ☆ ☆ ★ ★ ★ ★ ★  
Throughput
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ☆ ☆ ★ ★ ★ ★ ★  
Complex Designs
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ☆ ☆ ★ ★ ★ ★ ★  
Ease of Use
★ ★ ★ ★ ☆ ★ ★ ★ ☆ ☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★  
Material Properties
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ☆ ☆ ★ ★ ★ ☆ ☆  
Available Materials
Polypropylene powder Polypropylene powder Polypropylene filament Polypropylene-like materials: Tough 1500 Resin, Durable Resin  
Pros
High-quality parts
Design freedom
No need for support structures
High throughput
Simplified workflow
Small footprint
Low maintenance
Large build volume
High-quality parts
Design freedom
No need for support structures
High throughput
Low-cost consumer machines and materials
Fast for simple, small parts
Wide variety of colors
Affordable
High-Quality Parts
Design Freedom
 
Cons
Moderate build volume Expensive machinery
Large footprint
Facility requirements
Requires a dedicated operator
Low accuracy
Lower quality parts
Anisotropic
Limited design freedom
Requires supports
Not true polypropylene